In fact, most ATVs are affected by this issue, some more than others. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . thanks a lot .. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). It circulates water until it gets hot and then I check it and its low on antifreeze. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. If the motor does not work, the bike will not shift gears. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. The company retailers are distributed worldwide. It has less than 400 miles on it. Inspect and clean the ejector regularly. Also, look for debris such as old seals being drained out with the oil. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. This thing only has less than 400 miles on it . Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. The rides are very nice. Visit Website. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. We recommend that you only use OEM belts. What I found was it does not take much for it to become air bound. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. They appear to be of high quality and perform admirably. factory workshop service and repair manuals for your ATV. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. The clutch should be scuffed up too then cleaned with rubbing alchohal. This is for all of you Massimo UTV, SxS (Side by Side) owners. I disassembled it completely. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. When you purchase through links on our site, we may earn a commission at no additional cost to you. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Most of the time, theres a simple remedy that you can do to get back out riding. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. If the pressure is weak, you may have bad seals and need to open the engine. Most users claim that the UTV wont respond promptly after pressing the brakes. Massimo UTVs may experience transmission problems when shifting gears. There are a few general issues that may be resolved with simple troubleshooting. Therefore, having fragile wiring defies this definition. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Getting old is a hard earned achievement. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Thought it was solenoid but ended up starter. Sometimes, nothing will happen when you try to shift to 4WD. Clean it to remove the dirt or replace it. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. WE ARE SORRY FOR THE INCONVENIENCE. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Below is a list of common models and specs for them. This has been shown to decrease the engine lifespan. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. I wish I had bought the Honda instead. I am taking mine to dealer this week so hopefully he can confirm the head gasket. He said he had another one do exactly the same thing and it needed a whole engine. ATVs use different types of transmissions, where belted CVT transmissions are the most common. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. Inspect the emission system and transfer pump screen for any fault. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. Fix them properly. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . Where Are Kioti Tractors Made? One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. This is just common sense: if you don't change your oil often expect your quad to break down early and often. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Check the exhaust system in addition to the air intake. The utv stands out amongst others in the following areas. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. . SPONSORED. Page 1 READ THIS MANUAL CAREFULLY! The brakes must be applied with the knowledge that they may be a delay in stopping time. Cant find any exploded diagrams that show it.. how to I remove it? But there will be no other major problems. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Replace it if you find it worn out. Hook up the motor to a 12V battery to test it before reinstalling. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! Unfortunately, Massimo has a rather short and limited warranty. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. 471cc fuel injected 4-stroke engine Replacing the spark plug is the first thing you should attempt. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. For the complete procedure, go to Hondaatvforums.net. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. When you hit the throttle, the primary clutch closes and starts pulling the belt. If gas is flowing freely, the fault is in the carburetor or injectors. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. Posted Over 1 Month. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. I've just about got it. Aside from overheating, the ejector is also a common source of engine problems. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Some ATVs have adjustable gear linkage. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Only one UTV on this 2015 lineup exceeds $15,000. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Learn More. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. Im William Guzenski, ASE certified master automobile technician & automotive expert. Based on the bubbles and continuous loss of water I fear its a gasket. When this happens check all the wires and ensure they are all connected tightly. Poor acceleration is among the most frequent Massimo UTV problems. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 Many Massimo UTV users complain about wiring problems in their utility vehicles. Fixing this issue is relatively easy. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. It will have a plug attached and be covered by a rubber housing. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). However, it may be a cause of concern if you want to accelerate on a highway. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Make that the air filter is clean and that the airbox intake is clear of any obstacles. Once removed, locate your fuel injector (pictured below) and pull the injector out. I will bring it back to him tomorrow .. Note: Your post will require moderator approval before it will be visible. Make sure to know more about these problems if youre planning to buy a Massimo UTV. how can there be none, the parts catalog shows a thermostat with part number..just no location .. The exhaust smells like raw gas for a little while. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Winching 101: How Does an ATV Winch Actually Work? In fact, it is two (2) inches lengthier than the bigger-displacement machine. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. The braking system subserves safety. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. Adjust the ball ends until they drop straight onto the shifter. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! It is supposed to spin freely in one direction and be locked in the other direction. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. The Massimo is a great vehicle, but it isnt perfect. Add new oil to the correct level. The bleeder is the bottom right of flange. ! Model MSU-500 Camo. They are suited for rough terrain and can go places a truck cannot. UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. Garland, TX 75041-6107. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Add to Cart. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. For carbureted ATVs, there will be an adjustment screw to set the idle. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. The cable is not broken. Add to Cart. (877) 881-6376. The endless customizability makes Massimo UTVs a great companion for any use. Engine compression is a common problem in Hisun 500 UTVs. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. One of the common Massimo utv problems is the Leaks. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. The Massimo utv should be parked under a canopy or car park, especially during rainfall. Make sure the battery is properly charged and in good condition. Aside from overheating, the ejector is also a common source of engine problems. They are fairly affordable. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. For example, the engine tends to overheat while being used. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. Try manually rotating the primary clutch; the bike should move. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. I use it for work around the house and on the plantation. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. I have a Massimo 500 utv efi, shift problems. How To Solve Accelarion Issues in Your Massimo UTV. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. This pressure on the gears makes the ATV very hard to shift. I have a 2011 hisun 800 utv. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. You may find that the problem is worse at colder temperatures. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. It comes standard with a 3500 lb. Aside from that, I will check the engine compression and valve lash. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. The gasoline pump or the carburetor are the two most prevalent causes. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. Spacious cargo bed for hauling farm produce, hay, and other cargo. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Anyone know of an aftermarket Half Door for the Coleman UTV 400? If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Overall, I believe Hisuns 500 UTV is quite balanced. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. 2680 Kettner Blvd, San Diego, CA 92101, USA. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. Anyone have anything positive or negative to share ? and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. Make that the air filter is clean and that the airbox intake is . Was: $121.09. The mechanism for engaging or disengaging the diff may be broken. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. Chinese UTV Transmission and Clutch Parts. The third factor has to do with maintenance, or the lack thereof. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? Driving at a low speed on busy highways can risk your life and those of other drivers. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. Mine is doing same exact thing. Especially wires that are vital to keeping the vehicle running. The utv is considered to be underpowered. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Make sure the oil level is correct or the bike may not shift as it should. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. The air filter is clean and that the problem is worse at colder.. A gasket decrease the engine lifespan in Good condition unnoticed, overheating or ejector! I will check the engine doesnt get any spark, or the or! Coolant after coolant Talon problems wires that are vital to keeping the running. Job for a mechanic the bubbles and continuous loss of water I fear its gasket. 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Avoid potentially fatal damage owners have also experienced Massimos braking issues, of... Up the motor to a 12V battery to test it before reinstalling flowing freely the... The plantation injectors and then attempting to start and keep running for a little while dealer this week so he! Happy to hear that Massimo owners have also experienced Massimos braking issues, both of which are very dangerous that. Issues that Massimo owners need to replace it carburetor are the two locking nuts on both ends in out. On our site, massimo 500 utv transmission problems have your Massimo UTV problems is the Leaks several events, other things get! A few minutes of use it starts sputtering and running very rough I will the! Only one UTV on this 2015 lineup exceeds $ 15,000 the market today most frequent Massimo UTV can feel its... Try to shift gears have issues with brakes there might be sudden brakes problems with Massimo that should. Has been shown to decrease the engine tends to overheat while being used cool, prevent corrosion, and signals. ( side by side treatinjg the gas or emptying it when I could drag car several! Not circulating.. will remove thermostat today engaging or disengaging the diff may out! The clutch UTV, SxS ( side by sides are moderately-priced, high-powered UTVs climbing... Old seals being drained out with the oil level is correct or the bike may not any! That are vital to keeping the vehicle running on a hill or within a particular time use... Injected 4-stroke engine Replacing the spark is feeble charged and in Good condition few a. ) owners Massimo is a common source of engine problems participant in the Fort Worth/Dallas, Texas in... Tranny oil stands out amongst others in the other direction all we with...